Pulse Arc Micro Tig welders

The Orion i series welders are the most advanced micro pulse arc welding systems available and feature newly developed Intelligent Welding™ technology. This new technology simplifies the welding process by automatically adjusting weld settings for any metal or application. In addition, users can experience interactive touch screen navigation, high-frequency agitation for difficult metals like palladium, adaptive weld ignition for longer electrode life, a new multi-pulse setting for laser like welding, and more. The i series welders continue the Orion legacy by providing the most high-tech, versatile, and affordable welding solution on the market today.

As with other Orion welders, the Orion i series welders utilises two different welding technologies – Pulse Arc and Tack. The Tack Mode uses resistance welding technology with up to 250 watt-seconds of energy. The Tack Mode is perfect for temporary placement or permanent fusion welding. The Pulse Arc Mode uses pulse–arc welding technology and consists of four distinct energy ranges – Ultra, Micro, Nano, and pico. The Ultra energy range uses up to 250 joules of energy (depending on model) for projects that require deeper penetration or a larger spot size. The Micro energy range uses up to 30 joules of energy and is perfect for moderate penetration and more delicate pieces. The Nano energy range offers precise weld energy control from 1.5 – 5 joules of energy. The Pico energy range offers extremely precise weld energy control from 0.01 – 1.5 joules of energy, perfect for very fine applications. By using the Orion’s weld modes and energy ranges together, users can experience the most versatile and complete welding system available.

Orion mPulse 30

With a 30ws power potential, this thermocouple welder can be used by almost anyone and has the power to tackle all sorts of jobs. It’s perfect for those needing a welder for making quick, small welds on a light duty cycle.

The mPulse power settings range from 5.0ws to 30ws, in 2.5ws increments—that’s 11 different power settings to choose from. The weld spot size on the smallest setting is nearly 1mm, depending upon your material. The largest setting of 30ws will yield a weld spot approximately 1.5mm in diameter, again, depending upon the material you’re welding.

The mPulse works amazingly well with gold, silver and many other metals used in jewellery creation and repair. It’s a superior alternative to any solder application; and, measuring in at 5.5” x 5.25” x 3.625”, the mPulse takes up almost no space on your bench.

Our customers use the mPulse 30 thermocouple welder for a variety of applications in addition to jewellery. Many glass frame repair shops can now fix broken titanium frames. Small scratches on molds are easily smoothed over with wire and a round of welds from the mPulse.

Sunstone 100c precision welder

 

 

Orion 100c

The Orion 100c offers up to 100 joules of pulse-arc weld energy. The energy can be adjusted down to as little as 3 joules, and can be adjusted upwards by 0.5 joule increments. The Orion 100c contains two different weld modes: Pulse Arc Mode and Micro Mode.

Whether an application requires high power welding needs or intricate, precise welds around precious components, the Orion 100c has the flexibility to weld with power and precision.

Accessories available. Please contact PW for further information.

Sunstone Orion 150s Plus micro precision pulse arc welder

Orion 150s

The Orion 150s micro welder, our mid-range model, is the ideal solution for any small application welding need.

The sSeries welders can be seen in laboratories, universities and research & development institutions around the globe.

Priced below the competition with features created by our team of welding engineers, the 150s micro welder boasts a power potential of up to 150 joules of pulse-arc weld energy. While powerful, the 150s is perfect for low power needs as well—working at as little as 2 joules of energy. Even with such a large range in power, full control is maintained as the 150s is adjustable in 0.2 joule increments.

The 150s micro welder has two weld modes: Pulse Arc Mode and Tack Mode. In Tack Mode, it’s easy to temporarily join two separate pieces together. Pulse Arc Mode allows for full micro tig welding on nearly any conductive metal. Simply adjust power to accommodate for metal type and thickness of your piece and application.

Whether an application requires high power welding needs or intricate, precise welds around precious components, the Orion 150s offers a versatile, compact, and affordable micro welder system in an easy-to-use package.

Accessories available. Please contact PW for further information.

 


Sunstone 250S precision pulse arc welder

Orion 250s

The Orion 250s, our mid-range model with some extra power, boasting a power potential of up to 250 joules of pulse-arc weld energy. While powerful, the 250s is perfect for low power needs as well—yielding as little as 1 joules of energy. Even with such a large range in power, full control is maintained as the 250s is adjustable in o.2 joule increments.

The 250s has two weld modes: Pulse Arc Mode and Tack Mode. Whether an application requires high power welding needs or intricate, precise welds around precious components, the Orion 250s offers a versatile, compact, and affordable welding system in an easy-to-use package.

Accessories available. Please contact PW for further information.

Sunstone 200i2 micro precision welder

Orion 200 i2

The Orion 200i2 will simplify the welding needs of any user. Features include: the Pico weld mode for intricate welds as small as 0.01 Joules of energy, to achieve truly microscopic weld joints; user selectable up to 200 joules of energy; a large 10” touch screen interface with one-touch access to all welding parameters; the ultimate space saving design; and 3 unique pulse shape wave form options to choose from: Classic Orion (for Orion users that have come to love welds produced by the Orion 150i), Triangle (for weld smoothing), and Square (laser like welding). And the new Seam mode—a revolutionary breakthrough in micro pulse arc welding. Seam mode allows users to mimic laser welding with weld speeds up to 30 welds/sec. The patent pending Orion 200i2 gives you the precision and speed of a laser with the versatility, power, and ease of a pulse arc welder.

 


 

Sunstone 200i2 micro precision welder

Orion 250 i2

Similar to the 200i2, the new Orion 250i2 (Patent D740,338) is packed with features that will simplify the welding needs of any user. Innovative features include: Pico weld mode for intricate welds as small as 0.01 Joules of energy, to achieve truly microscopic weld joints; user selectable up to 250 joules of energy for large pieces; a large 10” touch screen interface with one-touch access to all welding parameters; the ultimate space saving design; and 3 unique pulse shape wave form options to choose from: Classic Orion (for Orion users that have come to love welds produced by the Orion 150i), Triangle (for weld smoothing), and Square (laser like welding). And introducing the new Seam mode—a revolutionary breakthrough in micro pulse arc welding. Seam mode on the 250i2 allows users to mimic laser welding with weld speeds up to 30 welds/sec in 5 second durations: That’s 150 welds in 5 seconds! The patent pending Orion 250i2 gives you the precision and speed of a laser with the versatility, power, and ease of a pulse arc welder.

 


 

Sunstone 250i2 EV precision battery welder

Orion 250i2 EV System

An all new design and performance. This latest update takes all of the great features from our previous model and adds to it with a new motorised weld head adding greater control, precision, and uniformity to every weld. Manufacturers can produce lighter, more compact battery packs without compromising power or capacity.

One of the biggest challenges when welding EV Batteries is finding a welder capable of welding highly conductive metals such as copper and aluminium. Inside a lithium-ion battery are various copper and/or aluminium components that carry the electrical current (such as buss bars). These components are commonly joined to either similar or dissimilar materials to facilitate the electric current. If the joint is not made properly, there is a potential for voltage drops due to the resistance between the two pieces.

 


 

Sunstone 250i2 i2 EV CNC system

Orion 250I2 EV CNC System

An all new design and performance. This latest update takes all of the great features from our previous model and adds to it with a new motorised weld head adding greater control, precision, and uniformity to every weld. Manufacturers can produce lighter, more compact battery packs without compromising power or capacity.

One of the biggest challenges when welding EV Batteries is finding a welder capable of welding highly conductive metals such as copper and aluminium. Inside a lithium-ion battery are various copper and/or aluminium components that carry the electrical current (such as buss bars). These components are commonly joined to either similar or dissimilar materials to facilitate the electric current. If the joint is not made properly, there is a potential for voltage drops due to the resistance between the two pieces.

 

 

 

Visit the our YouTube channel to see 64 videos of Pulse Arc Micro Tig welding